Sea Tel 4012 GX KU-BAND Installation Manual Page 1

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Sea Tel, Inc.
4030 Nelson Avenue
Concord, CA 94520
Tel: (925) 798-7979
Fax: (925) 798-7986
Web: http://www.cobham.com/seatel
Sea Tel Europe
Unit 1, Orion Industrial Centre
Wide Lane, Swaythling
Southampton, UK S0 18 2HJ
Tel: 44 (0)23 80 671155
Fax: 44 (0)23 80 671166
Web: http://www.cobham.com/seatel
Sea Tel Inc is also doing business as Cobham Antenna Systems
May 4, 2012 Document. No. 136878 Revision A
INSTALLATION MANUAL
FOR SEA TEL 4012 GX KU-BAND
BROADBAND-AT-SEA VSAT ANTENNA SYSTEM
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1 2 3 4 5 6 ... 102 103

Summary of Contents

Page 1 - FOR SEA TEL 4012 GX KU-BAND

Sea Tel, Inc. 4030 Nelson Avenue Concord, CA 94520 Tel: (925) 798-7979 Fax: (925) 798-7986 Web: http://www.cobham.com/seatel Sea Tel Europe Unit

Page 2 - CE

4012 GX Installation Manual Table of Contents x 3.7.4. Other BDE connections ...

Page 3

Procedure, Radome Strain Relief Installation Page 3 of 6 Document No 131226 Rev A Form # 117140-B 4.3 Measure, mark and drill pilot holes CAUTI

Page 4 - Passport Requirement

Procedure, Radome Strain Relief Installation Page 4 of 6 Document No 131226 Rev A Form # 117140-B Fig. 5 – Outside view. 4.9 Rotate Genera

Page 5

Procedure, Radome Strain Relief Installation Page 5 of 6 Document No 131226 Rev A Form # 117140-B 8.0 Strain relief positioning for 80-180 cm (3

Page 6

Procedure, Radome Strain Relief Installation Page 6 of 6 Document No 131226 Rev A Form # 117140-B 9.0 Strain relief positioning for 193 cm (76-

Page 7

Table of Contents 4012 GX Installation Manual xi 13.2.2. MXP Box Rear Panel Connections ...

Page 8

4012 GX Installation Manual Table of Contents xii This Page Intentionally Left Blank

Page 9

4012 GX System Configuration(s) 4012 GX Installation Manual 1-1 1. 4012 GX System Configuration(s) The 4012 GX Stabilized Antenna system is to be

Page 10

4012 GX Installation Manual 4012 GX System Configuration(s) 1-2 1.5. Open Antenna-Modem Interface Protocol (OpenAMIP™) Specification: 1.5.1. OpenA

Page 11

4012 GX System Configuration(s) 4012 GX Installation Manual 1-3 1.5.3.2. Modem Commands: Command Description Example a i Set keep alive in seco

Page 12

4012 GX Installation Manual 4012 GX System Configuration(s) 1-4 This Page Intentionally Left Blank

Page 13 - 1.1. System Cables

Site Survey 4012 GX Installation Manual 2-1 2. Site Survey The objective of the Site survey is to find the best place to mount the antenna & th

Page 14 - parameters:

4012 GX Installation Manual Site Survey 2-2 2.3. Mounting Foundation 2.3.1. While mounting the ADE on a mast is a common solution to elevate the

Page 15 - 1.5.3.2. Modem Commands:

Site Survey 4012 GX Installation Manual 2-3 foot rung should be added. Additional rungs should be added for every 0.3 meter (12 inches) of pedestal

Page 16

ii These commodities, technology or software were exported from the United States in accordance with the Export Administration Regulations. Diversi

Page 17 - 2. Site Survey

4012 GX Installation Manual Site Survey 2-4 2.5.1. Vertical masts are a very ancient and common mast design. In essence, it is the mast derived fro

Page 18 - 2.3. Mounting Foundation

Site Survey 4012 GX Installation Manual 2-5 support structure will reduce the vibration tendencies. Mounting the antenna directly above the girder

Page 19 - 2.5. Mast Configurations

4012 GX Installation Manual Site Survey 2-6 moisture exists. The ends of the conduit shall be sealed with cable glands (preferred), mastic or low V

Page 20

Site Survey 4012 GX Installation Manual 2-7 2.9. Grounding All metal parts of the ADE shall be grounded to bare metal at the mounting pedestal. Gr

Page 21 - 2.8. Cables

4012 GX Installation Manual Site Survey 2-8 This Page Intentionally Left Blank

Page 22

Installation 4012 GX Installation Manual 3-1 3. Installation Your antenna pedestal comes completely assembled in its radome. This section contains

Page 23 - 2.9. Grounding

4012 GX Installation Manual Installation 3-2 3.3. Installing the ADE The antenna pedestal is shipped completely assembled in its radome. Please r

Page 24

Installation 4012 GX Installation Manual 3-3 6. Attach shackles and four part web lifting sling arrangement to the eyebolts. 7. Attach a suitable

Page 25 - 3. Installation

4012 GX Installation Manual Installation 3-4 7. Remove the hardware in the cable mounting frame. 8. Lift the cable mounting frame out from the

Page 26 - 3.3. Installing the ADE

Installation 4012 GX Installation Manual 3-5 14. Remove the clamp bar and Roxtec® Multidiameter® blocks from their cable mounting frame in the cabl

Page 27

iii Revision History REV ECO# Date Description By X1 March 7, 2012 PRELIMINARY Release. MDN A May 4, 2012 Production Release MDN

Page 28

4012 GX Installation Manual Installation 3-6 20. Two cables may be passed through each of the Roxtec® Multidiameter® CM-20w40 blocks provided. 21

Page 29

Installation 4012 GX Installation Manual 3-7 1. Provide a grounding strap/cable (of adequate gauge for the length) to provide a good ground drain f

Page 30

4012 GX Installation Manual Installation 3-8 2. To un-stow the antenna, remove the pin bolt from the LOCK position. 3. Install the pin bolt in

Page 31

Installation 4012 GX Installation Manual 3-9 3. To un-restrain the elevation axis of the antenna, unthread the two hex nuts. Remove the hex nuts a

Page 32

4012 GX Installation Manual Installation 3-10 8. Tighten the hex nut to prevent the hardware from loosening while in the un-stowed configuration.

Page 33

Installation 4012 GX Installation Manual 3-11 5. Extract the locking bar from the underside of the cross-level beam and retain these parts for late

Page 34

4012 GX Installation Manual Installation 3-12 3.7.3.1. Ships Mains Connect the desired power cord from the rear panel of the MXP to power sourse (U

Page 35

Installation 4012 GX Installation Manual 3-13 3.9. Setup - Media Xchange Point™ (MXP) Now that you have installed the hardware, you will need t

Page 36 - 3.8. Final Checks

4012 GX Installation Manual Installation 3-14 This Page Intentionally Left Blank

Page 37

Configuring a Computer for the MXP 4012 GX Installation Manual 4-1 4. Configuring a Computer for the MXP The first thing you need to do is to confi

Page 38

Copyright © Sea Tel, Inc 2011 Document Number 136150 rev A Sea Tel, Inc. 4030 Nelson Ave., Concord California, 94520, USA T: +1 (925) 798-7979 F

Page 39

4012 GX Installation Manual Configuring a Computer for the MXP 4-2 4. From your computer desktop, click the Control Panel button. 5. Click on “Vi

Page 40

Configuring a Computer for the MXP 4012 GX Installation Manual 4-3 8. Click on “Properties”. 9. Click on “Internet Protocol Version 4 (IPv4)”.

Page 41

4012 GX Installation Manual Configuring a Computer for the MXP 4-4 11. In the IP Address boxes, enter “10.1.1.102” (This is for the IP address of y

Page 42

Configuring a Computer for the MXP 4012 GX Installation Manual 4-5 16. Close the Control Panel. 17. Open your browser, and enter the URL: “10.1

Page 43

4012 GX Installation Manual Configuring a Computer for the MXP 4-6 This Page Intentionally Left Blank

Page 44

Setup – Ship’s Gyro Compass 4012 GX Installation Manual 5-1 5. Setup – Ship’s Gyro Compass The Ships Gyro Compass connection provides true heading

Page 45 - 5.1. Setting the Gyro Type

4012 GX Installation Manual Setup – Ship’s Gyro Compass 5-2 If there is NO Gyro Compass (ie on a large stationary rig which is anchored to the ocean

Page 46

Setup – Tracking Receiver – VSAT 4012 GX Installation Manual 6-1 6. Setup – Tracking Receiver – VSAT 6.1. Determining the IF Tracking Frequency (M

Page 47 - 6.2. SAT SKEW

4012 GX Installation Manual Setup – Tracking Receiver – VSAT 6-2 This Page Intentionally Left Blank

Page 48

Setup – Home Flag Offset 4012 GX Installation Manual 7-1 Figure 7-1 Antenna stops In-line with Bow 7. Setup – Home Flag Offset Home Flag Offset i

Page 49 - 7. Setup – Home Flag Offset

Copyright © Sea Tel, Inc 2011 Document Number 136150 rev A 1D. Materials containing PCBs, PCTs, PBBs at levels of 50mg/kg or more Type PCBs/PCT

Page 50

4012 GX Installation Manual Setup – Home Flag Offset 7-2 Figure 7-2 Antenna stopped before the Bow Figure 7-3 Antenna stops past the Bow 7.1.1.

Page 51 - 4012 GX Installation Manual

Setup – Home Flag Offset 4012 GX Installation Manual 7-3 1. Access the System Configuration screen 2. Enter new Home Flag value (positive or nega

Page 52

4012 GX Installation Manual Setup – Home Flag Offset 7-4 1. Access the Reflector Configuration screen 2. Use Auto Trim, or enter the small amoun

Page 53 - 8. Setup – Blockage Zones

Setup – Blockage Zones 4012 GX Installation Manual 8-1 8. Setup – Blockage Zones The Blockage Zones function inhibits the antenna from transmitting

Page 54

4012 GX Installation Manual Setup – Blockage Zones 8-2 4. But wait, that’s not all! You can even name each blockage zone

Page 55 - 9. Setup – Targeting

Setup – Targeting 4012 GX Installation Manual 9-1 9. Setup – Targeting In this lesson you will learn how to optimize the targeting of the antenna t

Page 56

4012 GX Installation Manual Setup – Targeting 9-2 3. Click SAVE 9.2. Manually Optimizing Targeting 1. First, assure that all of your Ship &

Page 57

Setup – Targeting 4012 GX Installation Manual 9-3 9. Access the Reflector Configuration page. 10. Enter the Elevation Trim in the EL field. 1

Page 58

4012 GX Installation Manual Setup – Targeting 9-4 This Page Intentionally Left Blank

Page 59

Setup – Satellite Configuration 4012 GX Installation Manual 10-1 10. Setup – Satellite Configuration The values that these parameters are set to de

Page 60

Copyright © Sea Tel, Inc 2011 Document Number 136150 rev A All of the plastics used on Sea Tel antenna systems are completely inert and pose no ha

Page 61 - 11. Quick Start Operation

4012 GX Installation Manual Setup – Satellite Configuration 10-2 5. Select desired Band from its drop down menu. 6. Assure that reflector is se

Page 62

Quick Start Operation 4012 GX Installation Manual 11-1 11. Quick Start Operation If your system has been set up correctly, and if the ship has not

Page 63

4012 GX Installation Manual Quick Start Operation 11-2 5. Check Latitude, Longitude and Heading. These should be correct, but may be updated if n

Page 64

Quick Start Operation 4012 GX Installation Manual 11-3 12. Check for blockage (this is the MOST common cause of not being able to acquire the desir

Page 65

4012 GX Installation Manual Quick Start Operation 11-4 6. Find the Latitude, Longitude and Heading displayed values. If they are correct skip to s

Page 66

Quick Start Operation 4012 GX Installation Manual 11-5 11.4. To Target a different satellite 1. To target a different satellite go to the Satell

Page 67 - and click Save

4012 GX Installation Manual Quick Start Operation 11-6 This Page Intentionally Left Blank

Page 68

Optimizing Cross-Pol Isolation 4012 GX Installation Manual 12-1 12. Optimizing Cross-Pol Isolation Now that all of the other setup items have bee

Page 69 - TX Radio Package

4012 GX Installation Manual Optimizing Cross-Pol Isolation 12-2 8. Double check with the NOC to assure that cross-pol is still optimized. 9. Con

Page 70 - SMW Quad Band LNB

4012 GX Technical Specifications 4012 GX Installation Manual 13-1 13. 4012 GX Technical Specifications The specifications of your antenna system ar

Page 71

Doc Number 137201 Revision A 13 April 2012 Sea Tel Inc. 4030 Nelson Ave., Concord California, 94520, USA T: +1 (925) 798-7979 F: +1 (925) 798-798

Page 72

4012 GX Installation Manual 4012 GX Technical Specifications 13-2 13.2.3. SMW Quad Band LNB Gain (typical) 54dB Noise Figure 0.8dB Current (typic

Page 73

4012 GX Technical Specifications 4012 GX Installation Manual 13-3 13.3. Integrated Control Unit (ICU) Connectors AC Power 100-240 VAC, 2A-1A

Page 74 - 13.1.2

4012 GX Installation Manual 4012 GX Technical Specifications 13-4 13.5. Stabilized Antenna Pedestal Assembly Type: Three-axis (Level, Cross Lev

Page 75

4012 GX Technical Specifications 4012 GX Installation Manual 13-5 13.6. GPS (integrated on Pe

Page 76 - Integrated SCPC Receiver

4012 GX Installation Manual 4012 GX Technical Specifications 13-6 13.7. Radome Assembly, 61” Type Frequency Tuned Material A sandwich Size D

Page 77

4012 GX Technical Specifications 4012 GX Installation Manual 13-7 13.1.3. Mechanical Conditions Systematic Vibration Amplitude (single peak) 5.

Page 78 - 13.6. Regulatory Compliance

4012 GX Installation Manual 4012 GX Technical Specifications 13-8 13.2.2. MXP Box Rear Panel Connections 4 Ethernet Port (RJ-45) 1 Ethernet Port I

Page 79 - 13.7. Cables

4012 GX Technical Specifications 4012 GX Installation Manual 13-9 13.2.4. Control Interface External AGC Connectors 2 screw terminal connectio

Page 80

4012 GX Installation Manual 4012 GX Technical Specifications 13-10 13.2.8. ICU/Pedestal Power Supply Voltage 24VDC Wattage 150W Current Capacity

Page 81 - 14. DRAWINGS

4012 GX Technical Specifications 4012 GX Installation Manual 13-11 13.7. Cables 13.7.1. Due to the loss across the length of the RF coaxes at L-Ban

Page 82

Document Number 130445 Revision G 13-April-2012 Sea Tel Inc. 4030 Nelson Ave., Concord California, 94520, USA T: +1 (925) 798-7979 F: +1 (925) 79

Page 83 - ENCLOSURE ASS'Y, MXP

4012 GX Installation Manual 4012 GX Technical Specifications 13-12 This Page Intentionally Left Blank

Page 84

DRAWINGS 4012 GX Installation Manual 14-1 14. DRAWINGS 14.1. 4012 GX Ku-Band Model Specific Drawings Drawing Title 134725-1_A1 Enclosure As

Page 85 - ENCLOSURE ASS'Y

4012 GX Installation Manual DRAWINGS 14-2 This Page Intentionally Left Blank

Page 86 - DRAWING NUMBER

SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 1 EA 133373-1 A PCB ASS'Y, MXP-2011

Page 87

SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 40 6 EA 110941-3 B SCREW, JACK, 4-40 X .31

Page 88 - SYSTEM, 4012 GX

Written Approval From Sea Tel.Sea Tel - Strictly Confidential & Proprietary.Do Not Copy, Distribute or Disclose Without PriorCopyright c Sea Tel

Page 89

676910PART OF ITEM 15X152592X 583X 523X 582X 14596X3512X 582X115312X 52406X2X13585X501DCBAABCD1234567887654321SIZESCALE:SHEET NUMBERDRAWING NUMBERREVD

Page 90

SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 1 EA 134803-1 A GENERAL ASS'Y, 4012

Page 91

Written Approval From Sea Tel.Sea Tel - Strictly Confidential & Proprietary.Do Not Copy, Distribute or Disclose Without PriorCopyright c Sea Tel

Page 92

SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 1 EA 134803-1 A GENERAL ASS'Y, 4012

Page 93 - BELOW DECK KIT, 4012GX (MXP)

Table of Contents 4012 GX Installation Manual ix 1. 4012 GX SYSTEM CONFIGURATION(S) ...

Page 94

SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 105 2 EA 119479-10 B1 CABLE ASS'Y, CA

Page 97

SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 3 1 EA 111115-6 B1 CABLE ASS'Y, F(M)-

Page 99

SINGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 1 EA 134804-1 A RADOME TOP FAB, 61 IN, T

Page 100 - Fig. 4 – Outside view

GENERAL SURFACE AND APPEARANCE STANDARDS PER 127212, CLASS 2B.NOTES: UNLESS OTHERWISE SPECIFIED1. MANUFACTURE PER SEATEL STANDARD 122298.IDENTIFY PER

Page 102

Procedure, Radome Strain Relief Installation Page 1 of 6 Document No 131226 Rev A Form # 117140-B 1.0 Purpose. To define the installation proce

Page 103

Procedure, Radome Strain Relief Installation Page 2 of 6 Document No 131226 Rev A Form # 117140-B 4.2 Making the holes PLANNING: Space has be

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